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Morntrip Type 5 6 Microporous Coverall
Industrial Protective Clothing
 Zipper closure with storm flap for extra protection. 
 Elastic waist for abetter fit and freedom of movement.
 ​​​​Excellent barrier against dry particles and certain liquid chemical splashes.
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How To Choose The Right Protection for The Right Job ? 
Disposable Coverall We Can Provide
We are a large-scale integrated enterprise, with more than 20 years'experience in manufacturing laminated Disposable Microporous Coverall, pp Disposable Microporous Coverall, leak proof Disposable Microporous Coverall,Disposable Microporous Coverall with Taped Seams, Anti Static Disposable Microporous Coverall.
Which Kind of Material Should We Choose?

PP non-woven

PP non-woven, also known as spun-bond non-woven, is the most commonly used material in both medical, hygiene, and safety protection industries. PP-made coverall has soft, lightweight, breathable, and economical features, it is an excellent economic solution for protection against non-hazardous, liquids and dust.
 

Application: 

 Warehousing 

 Light duty cleaning

 General maintenance

 Domestic DIY

 Packaging processing

 Janitorial

SMS Fabric

SMS fabric sandwiches a filtering layer of melt-blown polypropylene between two layers of softer spun-bond polypropylene, which delivering a finished durable protective material. SMS has excellent breathability to improve comfort and help reduce heat build-up.

 

Application:

 Asbestos inspection/removal
 Site preparation, insulation
 Construction Industry: cement manufacturing...
 Grinding & Polishing
 Light industrial cleaning
 Machine maintenance
 Paint spray& Printing
 Grinding and fiberglass handling

Microporous Fabric

Microporous non-woven fabric is a laminated material, usually made of 42% microporous polyethylene film and 58% polypropylene(PP). The outside polyethylene film is breathable and offers a good barrier to biological agents, chemicals, and other liquids and particles. The inner PP side offers a soft feeling and provides a great wearing experience to the wearers. Besides, microporous fabric can be treated with anti-static feature.

 

Application: 

 Asbestos inspection and removal
 Site preparation, insulation.
 Cement manufacturing
 Grinding & Polishing
 Pharmaceutical processing and handling toxic powders
 Light Industrial Cleaning
 Machine Maintenance
 Paint Spraying & Powder coating
 Coating & resin applications
 Crime scene investigation

 

4 Types of Seams Used for Protective Clothing Production
1. Serged or Stitched Seam

Suitable only for low hazard chemical protection. This is the standard method of stitching seams together for garments. The two fabric components are brought together and a simple overlock stitch holds them together. This type leaves needle holes in the seam, through which liquids or dusts can penetrate. The holes will tend to open up under stress, so an ill fitting garment can result in more stress on seams and a greater likelihood of contamination.

Compare to 4 threads, 3 thread serged seams have a much longer stitch length and more likely to open up under stress. A 3 thread sewing machine is much cheaper, so lots of suppliers still adapt 3 thread overlock in garment production. Customers should pay attention to that while purchasing.

2. Bound Seam

An upgrade of a stitched seam. Still, suitable only for low hazard chemical protection. 

 

ln this, an additional strip of fabric is wrapped around the"butt" join and stitched in place, which can add strength and reduce the tendency to allow penetration. Whilst an improvement on standard serged seams, it remains a stitched seam with needle holes, so it is not a sealed seam. 

 

Usually, we do not recommend customers to choose this type, it costs more, but the protection level is much lower than taped seams.

3. Stitched & Taped Seam

Required for all garments for higher hazard chemical protection (Type 1 to 4). 

 

The seam is first stitched and then an impervious tape is applied over the seam and sealed in place by an ultrasonic heat welding machine. It takes much more time and labor work, so the lead time and price are much higher than the common serged type.

This provides a fully sealed seam impervious to penetration as the tape seals all stitching holes. That’s why it is widely used in the COVID-19 epidemic prevention use protective clothing.

4. Ultrasonic Welded Seam
The fabric pieces are brought together, using ultrasonic (high-frequency sound) to generate heat so that the pieces are melt and welded together.
 
 Provide a supposedly sealed seam using a single process (other sealed seams use a two step process). However, they may suffer from three problems: 
 
1. The combination of heat, pressure and speed of welding has a narrow window to produce a weld. It can easily be over welded, the seams will become inflexible and brittle, then breaks the seal. It is difficult to identify and control, because it may not be visually apparent. 
 
2. Whilst they can produce reasonable tensile strength across the seam they are often very weak along the seam and will tear very easily once damaged. 
 
3.They can contain hairline cracks that are not visually apparent - especially if over welded. These could leak hazardous chemicals. This type is more often to be seen in medical protective clothing, such as surgeon use gowns.
Things You Must Know About CE Test Standards for Protective Clothing
According to European Commission, Regulation(EU)2016/425 covers the design, manufacture, and marketing of PPE. It defines legal obligations to ensure PPE on the EU internal market provides the highest level of protection against risks. The CE mark affixed to PPE will provide evidence of compliance with that product applicable to EU legislation. It indicates risk categories of which PPE is intended to protect users, such as protective clothing that complies with Category III is appropriate to prevent death or irreversible health damages. How To Choose The Right Protection for The Right Job? We are a large-scale integrated enterprise, with more than 20 years of experience in manufacturing Disposable Coverall,Disposable Microporous Coverall, Anti Static Disposable Coverall, hospital Disposable Microporous Coverall,, European Standard Disposable Microporous Coverall.

Standard Definition of CE Protective Coveralls
In order to facilitate the selection of appropriate protective clothing, the European Union has listed different standards of protection and its pictogram.

Chemical Protective Clothing - Category lll

Standard

TYPE 1

EN 943-1-2002

TYPE 2

EN 943-1

TYPE 3

EN 14605-2005

TYPE 4

EN 14605-2005

TYPE 5

EN ISO 13982-1: 2004

TYPE 6

EN 13034: 2005+A1:2009

Pictogram TYPE-1 TYPE-2 TYPE-3 TYPE-4 TYPE-5 TYPE-6
Definition Gas-tight protective clothing

Non-gas-tight protective clothing

Protection against pressurized liquid jet

Protection against saturated liquid splash Protection against harmful particulates Protection against liquid spray

Other Standards of Protection

Standard

EN 1073-2

EN 1149-5 EN 14126 EN 32781 EN ISO 14116
Pictogram EN-1073-2 EN-1149-5 EN-14126 DIN-32781 EN-ISO-14116
Definition Protection against radioactive contamination Electrostatic dissipative protective clothing Protection against biological hazards Protection against pesticides Protection against limited flame spread
  • Type 1 EN 943-1 Gas-tight suits / Type 2 EN 943-1 Non-gas-tight suits
    More+
    Performance requirements for ventilated and non-ventilated ‘Gas-tight’ (Type 1) and ‘Non-gas-tight’ (Type 2) chemical protection suits.

    1.Type 1a:Self-contained breathing apparatus worn on the inside.
    2.Type 1b:Self-contained breathing apparatus worn on the outside.
    3.Type 1c:Air supply via a compressed-air hose system.
    4.Type 2:Ventilated and positive pressure by air supply via a compressed-air hose system.
  • TYPE 3 EN 14605 Liquid Jet Suits
    More+
    Determination of resistance to penetration by a jet of liquid.
    Type 3 测试方式
    1.Fabric, seams and joints being tested with intense and pressurized liquid jet.
    2.Low surface tension of liquid jets.
    3.Requires coveralls with fully sealed seam.
    4.One nozzle sprays at potential weak areas of coverall including chinstrap, crotch, zipper flap and joints.
  • TYPE 4 EN 14605 Liquid Jet Suits
    More+
    Determination of resistance to penetration by liquid spray.
    Type 4 测试方式
    1.4 nozzles with general overspray of liquid without penetration on coverall.
    2.Low surface tension of liquid sprays being tested on the whole garment to experiment saturation of the fabric.
    3.Fabric, seams and joints being tested without pressurized liquid.
     
  • TYPE 5 EN ISO 13982-1 Particulate Tight Suits
    More+
    Determination of inward leakage of aerosols & solid particles.
    Type 5 测试方式
    1.Spray cabin filled with dust.
    2.The test is performed by real person, aims to simulate daily use.
    3.Subject (real person) performs 3 exercises on treadmill.
    4.Particle inward leakage(IL) and total inward leakage(TIL) must meet test requirements.
  • TYPE 6 EN 13034 Reduced Spray Suits
    More+
    Determination of resistance to penetration by reduced liquid spray
    Type 4 测试方式
    1.4 nozzles with general overspray of liquid without penetration on coverall.
    2.Low surface tension of liquid sprays being tested on the whole garment to experiment saturation of the fabric.
    3.Fabric, seams and joints being tested without pressurized liquid.
    4.About 40% of the liquid spray is loaded onto the suit compared with the Type 4 test.
  • EN 1073-2 Against Radioactive Contamination
    More+
    Determination of inward leakage of aerosols & solid particles
     
    1.The standard was developed to be applied in the nuclear industry without protection against ionizing radiation.
    2.The test follows the same protocols as the Type 5 test with different judgment criteria.
    3.The standard was developed to be applied in the nuclear industry without protection against ionizing radiation.
    4.The test follows the same protocols as the Type 5 test with different judgment criteria.
  • EN 1149-5 Antistatic
    More+
    1.The standard specifies a set of requirements and test methods to measure the fabric protection against static electricity or charge decay.
    2.Electrostatic resistance is required when the wearer is exposed to environments where sparks could cause explosions or ignition.
    3.Coveralls according to this standard do not offer protection from main voltages.
  • EN 14126 Against Biological Hazards
    More+
    1.The standard specifies a set of requirements and test methods to measure the fabric protection against infective agents.
    2.ISO 16603, ISO 16604, ISO/DIS 22611 determines penetration by blood, body fluids, bloodborne and biologically contaminated aerosol.
    3.ISO 22612, ISO 22610 determine the resistance of dry and wet microbial penetration.
  • DIN 32781 Against Pesticides
    More+
    1.The test standard covers requirements in chemical penetration, fabric strength and ergonomics.
    2.The certification includes EN 14786, which simulates liquid spray of drugs.
    3.Five different pesticides including U46-D-Fluid (BASF), Pirimor Granulat (Syngenta), Amistar(Syngenta), Bethnal Expert(Bayer), Folicur(Bayer) are tested to ensure protection against pesticides.
  • EN ISO 14116 Flame Retardant Test
    More+
    To check whether the fabric/materials burn while contacting heat source. Whether the fabric stops flame spreading if burned.
    EN-14116-阻燃测试
    Requirements for limited flame spread Index 1
    1.No spreading of the flame.
    2.No flaming debris.
    3.No afterglow.
    4.A hole may be formed.
  • Other Key Consideration Factors
    More+
    The standard pictogram means the protective clothing meets certain minimum requirements with a controlled environment and variables. However, in the reality, wearers dealing with hazards may face uncertainties in the workplace. Therefore, it is essential to take the below factors into consideration:

    1.Environment Risk – Identify potential hazards assessments including states of matter, chemical temperature and estimated exposure time.
    2.Design of Protective Clothing – Smart fitting ensures protective clothing provides wearers with comfort and appropriate protection.
    3.Correct Usage – Correct donning and doffing process secure wearers from exposure of hazards and avoid contamination.
In conclusion, understanding of standard is relatively important to assist selection of appropriate PPE to meet workplace safety requirements. Do remember that no garment can provide absolute protection against all chemical exposures in all conditions, but higher protection level protective clothing is relatively more appropriate in managing uncertainty in the workplace.
Microporous Coverall Vs Dupont Tyvek Coverall
Microporous non woven fabric, a Tyvek alternate fabric.

Created in 1944 by DuPont, Tyvek is a brand of flash-spun high-density polyethylene fibers, synthetic material. For operators mandated to wear limited-use protective garments to guard against exposure to particulates, liquids, and airborne pathogens, Tyvek protective apparel was the staple in personal safety but it has one major downside - it is way too expensive.

Fortunately, microporous film was developed in 1987, it is a polypropylene membrane that is thermally laminated to a polypropylene nonwoven. The microporous size is smaller than a water drop and larger than moisture vapor, which can hold out liquid and blood penetration. Microporous fabric offers a good barrier to biological agents, chemicals, and other liquids and particles. So this material can be wildly used in disease prevention and industrial production. Its inner nonwoven side offers a soft feeling and provides a great wearing experience to the wearers. 
 
Material Composition Applications Properties
Microporous Microporous film over spunbonded polypropylene Widely utilized in medical, industrial, institutional, and service environments where anti-bacterial or waterproof barrier protection are required. Durable, lint-free, anti-dust, anti-bacterial, waterproof, breathable, anti-static
DuPont Tyvek High-density polyethylene fibers Industrial safety, biological hazard protection, painting. Asbestos abatement or installing insulation. Manufacturing, automotive, and utilities. Protects against small hazardous particles, such as lead, asbestos, and mold. Superior barrier protection against hazardous materials for industrial workers and more.
 
Microporous film material has a barrier coating to allow for the low filtration rate, but it is not very breathable. Tyvek however does breath to an extent, more than microporous, but in most situations, both of these materials will be hot to wear. 

DuPont Tyvek apparel has an excellent balance of protection, comfort and durability. However, due to its expensive value, DuPont clothing appears to be extravagant in many disposable protection applications. Therefore, although microporous protection clothing is inferior to DuPont fabrics in aspects, like protection, comfort, and durability, its quality and price are much easier to accept, especially under the COVID-19 prevention crisis. For many, a microporous coverall can be a great alternate to a Tyvek coverall.
Coverall Production Line & Our Advantages
FAQ for Disposable Coverall

  • Q What should you do when you find that the product you received has some kind of problem?

    A Please record it through photos or videos, and contact us as soon as possible. We will find the cause of the problem within 24 hours and provide you at least 3 solutions.
  • Q What is the shelf life of protective coveralls?

    A Coveralls usually have a shelf life of 2-5 years.
  • Q What are the most common colors in your coveralls?

    A White and blue color are the most common color, MOQ is 5,000 pieces.
  • Q Which is your company's best-selling protective coverall?

    A
    It is our 40-65 gsm microporous white coverall, hooded, zipper closure with flap, with elastic cuffs, ankles and back waist.
  • Q I am looking for Tyvek Spray Overall, do you have?

    A Sorry, we can't produce Tyvek coveralls, it requires official authorization of Dupond. But our microporous coverall is similar to Tyvek, it is the most popular Tyvek economical substitute in the market.
  • Q Is your coverall Type 5/6 ?

    A Our microporous coverall performance fully meets the Type 4/5/6 requirements. 
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